LCDRI is seeing various problems encountered in sludge treatment. After years of research, it has formed a patented product, sludge carbonization and retorting furnace. The sludge carbonization dry distillation furnace equipment always follows the design concept of “advanced application, safe and reliable, economical and reasonable, low consumption and energy saving” in the process of equipment development. The designed treatment capacity is 48t/d (the sludge moisture content is 20%), and the sludge carbon is produced. Granular or sludge ceramsite, can adapt to 0.5~2 times design yield change to achieve “a set of equipment, two kinds of processes”, complete the first set of equipment development and standard demonstration in China.
The core innovation of the equipment is to produce both sludge ceramsite and charcoal activation treatment. The equipment is adapted to different processing requirements by computer to produce two qualified products: sludge ceramsite and activated carbon. Adopt advanced computer control system, fully realize unmanned production, adopt advanced thermal flow field analysis, develop high-efficiency gas-solid heat exchange equipment, greatly improve heat exchange efficiency, reduce heat consumption, reduce power consumption, and apply to pollution In the mud resource comprehensive treatment device; research and development of efficient and safe sludge carbonization and calcination special combustion device; research and development of safe sludge carbonization sealing device; research on exhaust gas mechanism and performance after sludge carbonization and calcination, and develop efficient and safe exhaust gas Processing equipment to achieve clean and environmentally friendly production; study different states and requirements of the same processing equipment in sludge carbonization and calcination of ceramsite, adaptability, achieve non-stop switching, fully realize computer automatic adjustment; sludge input can be realized The change is 0.5~3 times; the investment is equivalent to 15%-20% of the two production lines of sludge ceramsite and sludge activated carbon; using the calorific value of the sludge itself, no external fuel is consumed in the production process.
At present, the system has obtained 2 invention patents and 5 utility model patents. The successful application of the system equipment has filled and broken the technical gap in China’s sludge pyrolysis and carbonization utilization. Compared with the current international advanced sludge pyrolysis carbonization equipment, the system is more energy-efficient, more efficient and safer. More automated. The successful application of this system equipment has enabled China to upgrade its sludge utilization and harmless treatment to a new level!